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+91-93248 84727
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info@zapidax.com
Stay Connected:
+91-93248 84727
info@zapidax.com
Stay Connected:
Testing & Certification plays a pivotal role in the comprehensive ODM Plus Solutions offered by Zapidax. We excel in the entire spectrum of test engineering, from assessing design for testability to outlining test prerequisites, designing test systems, crafting test cases and procedures to ensure all product performance aspects are rigorously evaluated, and ultimately, generating comprehensive test reports.
Our testing services encompass circuit testing, flying probe testing, optical and X-ray inspection, custom functional test setups, bed-of-nails testing, boundary scan testing, RF circuit testing, high-power system testing, and more, all tailored to meet the specific requirements of the embedded electronics products we develop and manufacture. At Zapidax, we ensure the highest standards of quality and reliability for your products.
At Zapidax, our seasoned test engineers have amassed an extensive repository of design guidelines, capitalizing on our decades of proficiency in managing intricate board-level and system-level products across diverse sectors like Healthcare, Transportation, Communications, Aerospace & Defence, and Energy & Industrial. This wealth of experience empowers us to scrutinize designs, whether created internally or externally, with a focus on testability. Our expertise enhances test coverage, leading to improved product yields and heightened reliability. We bring this wealth of knowledge to every project, ensuring the highest quality and efficiency.
Zapidax has been at the forefront of In-Circuit Testing technology in India since 1994 when we introduced the Schlumberger (later Diagnosys) system. Today, we possess a range of cutting-edge systems from Agilent, Teradyne, and Aeroflex. These systems can accommodate up to 5000 pins and offer support for boundary scan testing, in-system programming of programmable devices, flash programming, and functional testing. We excel in developing custom test fixtures, even for complex and densely populated printed circuit boards.
Our skilled team of test engineers provides a complete range of in-circuit testing services. This includes analyzing designs to identify accessible test points, crafting bed-of-nails fixtures, fabricating and validating the fixtures, creating test programs and scripts, and executing testing procedures with the utmost precision and reliability. Zapidax is your trusted partner in ensuring the quality and performance of your electronic systems.
Zapidax's Flying Probe Testing offers a convenient solution for in-circuit testing, eliminating the need for a custom bed of nails fixture. Using four independently moving probes with pinpoint accuracy down to 1.25 microns, it conducts excitation and measurement. Additionally, fixed probes on the bottom side extend test connectivity. This approach is particularly valuable in SFO's high-mix, low-volume business segment. Our state-of-the-art Takaya APT-9411CE test systems support boards up to 540mm by 460mm, accommodating up to 320,000 test steps with precision. Trust Zapidax for efficient and precise in-circuit testing.
Zapidax is equipped with advanced technology for board inspections, including optical and X-ray methods. Our optical inspection, performed by the MIRTEC MV-7XI system with five high-resolution 10-megapixel cameras, scrutinizes solder quality down to 9.8 microns per pixel. Boards up to 510mm by 460mm in size are handled. This system adeptly detects solder issues like lifted pins, cold solder, insufficient solder, solder ball formation, and solder bridging, ensuring adherence to IPC standards.
For concealed soldering defects, especially in dense packages like ball grid arrays (BGA), our Automatic X-Ray inspection is invaluable. The TRI Innovation TR7600 SII system, featuring six cameras, supports PCBs up to 900mm by 460mm. It utilizes a 3D image analysis with intelligent vision systems to pinpoint hidden defects. Trust Zapidax for thorough and precise board inspections.
At Zapidax, our seasoned test engineers bring a wealth of experience to design test systems across diverse domains, catering to varying complexities in hardware and software development. Our approach revolves around optimizing three critical parameters: test requirements, development time, and test cost. Our team excels in employing major test development and automation software tools, including LabVIEW. Complementing this, we have a dedicated mechanical team specialized in crafting test fixtures, covering pneumatic, electronic, and manual fixtures with bed-of-nails connectivity. We take great pride in our ability to deeply understand the system under test and develop tailored test systems that comprehensively address all product and process requirements. Rely on Zapidax for expertly designed test solutions.
Zapidax is equipped with advanced expertise and facilities for conducting reliability and environmental tests. Our capabilities encompass elevated temperature testing up to 85 degrees Celsius, thermal cycling with a 15-degree Celsius ramp rate, and thermal cycling within a range of 10% to 98% relative humidity and temperatures spanning from +185 degrees Celsius to -70 degrees Celsius. To ensure rigorous testing, we employ automated software routines for precise control of connected loads and power to the Device Under Test (DUT). Our comprehensive range of reliability and life tests includes cycle life testing of switches and electromechanical components, solvent resistance assessments, Dropping Ball impact tests, and more. Our adept engineers at Zapidax employ innovative approaches to design and execute long-term life tests for products. Count on us for thorough and reliable testing solutions.
Navigating the intricate landscape of regulatory compliance is a vital step in bringing a product to market. These regulations encompass environmental, performance, and safety standards, each with its unique framework, adding complexity to the process.
At Zapidax, we possess extensive expertise in designing, developing, and certifying products to meet the diverse regulatory requirements across the globe. Our experience ensures your product is not only compliant but also ready for successful market entry. Trust Zapidax to streamline the complex regulatory journey for your product. The regulatory directives include:
Every Zapidax product development journey follows our meticulous 'Design for Compliance' process. Right from the planning stage, our design process meticulously addresses all regulatory requirements. Design reviews are integral to ensure strict compliance.
In the 'Pre-Compliance Testing' phase, prototypes undergo rigorous testing to verify real-world performance. Any identified issues are rectified prior to formal testing and certification at nationally accredited test labs.
Zapidax collaborates with renowned certification agencies, including Underwriters Laboratory (UL), TUV, BIS, WPC, among others, granting access to comprehensive certification regimes worldwide through our strategic partnerships. Your product's compliance journey is in expert hands with Zapidax.
