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+91-93248 84727
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info@zapidax.com
Stay Connected:
+91-93248 84727
info@zapidax.com
Stay Connected:
Zapidax specializes in the design and manufacturing of a wide array of magnetic components, including Transformers, Inductors, Chokes, Filters, Adapter Chargers, Power Supplies, and Current Transformers for Metering & Control equipment. Our expertise extends to crafting custom magnetic products tailored to specific customer requirements.
Our state-of-the-art manufacturing facility for magnetics is equipped with cutting-edge machinery, such as semi-automatic and automatic single spindle and multi-spindle winding machines, ultrasonic splicing, Tig welding, lamination stacking, automatic wire cut and strip machines, vacuum impregnation chambers, baking ovens, and advanced test equipment, including product-specific automated test systems.
Located in Cochin, our facility serves various industry verticals, including Healthcare, Industrial, Energy, and Telecom sectors. Our product range encompasses Power Transformers, Current Transformers, and HF Transformers & Inductors, all meticulously designed to comply with international standards. At Zapidax, we are dedicated to delivering top-tier magnetic components that cater to a broad spectrum of industry needs, with a strong emphasis on quality and precision.
Zapidax is embarking on an innovative project within our Magnetics Division, aimed at the production of cutting-edge relays for energy meters and various power applications. This venture leverages our in-house expertise in component manufacturing and component/subsystem sourcing to ensure the highest quality and reliability of our relays.
The product range will initially introduce a 100 Amps Single Pole Relay, followed by the development of Two Pole Relays tailored for remote disconnect Smart Energy meters. Our commitment to innovation and customer satisfaction means that we will continue to expand this relay range in the future, adding more specialized options to meet evolving industry needs.
Our Single Pole Relays are designed to serve as a superior alternative to relays commonly used in energy meters both in India and abroad. We are fully equipped to accommodate customer customization requests, ensuring that our relays perfectly align with specific requirements.
Currently, we are in the process of finalizing the Single Pole 100 Amps Relay and a Two Pole 80 Amps Relay, both of which exemplify the exceptional quality and performance associated with Zapidax's product offerings. This project reflects our dedication to delivering advanced solutions that contribute to the energy and power sectors' ongoing progress and innovation.
When precision and cutting-edge advancements are paramount, Zapidax emerges as the ideal partner. Leveraging our profound expertise in advanced digital hardware design, intricate software algorithms, and a deep understanding of manufacturing various PCBAs for mission-critical applications, we provide a comprehensive suite of top-tier services for our valued customers.
Our electronics facilities at Zapidax stand at the forefront of technological innovation, housing the latest and most advanced manufacturing and testing equipment. We possess the capability to construct rigid, flex, and ceramic substrates assemblies, along with thick-film hybrid microcircuit assembly, die-bonding, and wire bonding. Additionally, we maintain a dedicated facility for RF, wireless, and microwave components, sub-systems, and HLA, equipped with an extensive array of test and measurement devices, including Spectrum and Network Analyzers, RF signal generators, sweep oscillators, and more.
Our RF testing capabilities extend up to 10GHz, overseen by skilled technicians who have received specialized training in this domain. Rest assured, we have the capacity to deliver excellence in electronic solutions at Zapidax.
At Zapidax, our power supplies undergo a dynamic process of customization and refinement throughout the Concept to Build journey. Our adept engineers excel at delivering comprehensive support for intricate products, consistently surpassing customer expectations.
We specialize in the design and manufacturing of exceptionally dependable, high-efficiency custom power supplies, fan tray solutions, and magnetic components such as coils and transformers for filters. These products serve mission-critical applications in sectors like healthcare, avionics, communication, process control, and transportation, where the reliability of equipment hinges on fault-tolerant power supplies.
To ensure precision from the outset, we employ cutting-edge simulation tools. Our engineering team boasts extensive experience in various power electronics designs, encompassing A.C-D.C, D.C-D.C, and D.C-A.C configurations. Their expertise enables the translation of customer specifications into trustworthy, high-performance products.
Our state-of-the-art manufacturing facility for power supplies is equipped with dedicated testers for power supplies, hi-pot tests, and burn-in chambers, ensuring the highest level of quality and reliability for every Zapidax product.
Zapidax's cutting-edge laboratories, RF engineering acumen, Design for Excellence (DFX) capability, and proficiency in creating custom test fixtures and software for end-of-line RF performance verification position us as an end-to-end solution provider. We empower our customers to craft state-of-the-art RF products and solutions.
Our expertise extends to the manufacturing and testing of RF and wireless systems and subsystems in diverse industries, including medical, communications, and industrial sectors. These products are meticulously crafted and tested by our skilled workforce using advanced instruments such as Vector Network Analyzers, Noise Figure Analyzers, Spectrum Analyzers, and automated test setups.
These critical applications require precise tuning to exact frequencies with minimal tolerance. Our product range spans a wide frequency spectrum, from 10 MHz to 2.5 GHz. For medical diagnostics, the frequency range is 10 MHz to 128 MHz, and for communication applications, it reaches up to 2.5 GHz. Our products feature the latest technologies, including RFID, Wi-Fi (802.11 a/b/g/n) protocols, Bluetooth, and 4G connectivity. These systems and subsystems find applications in essential medical diagnostic equipment, power monitoring devices, fleet management solutions, and more. At Zapidax, we ensure that your RF and wireless solutions meet the highest standards of performance and reliability.
In the realm of Optronics, Zapidax boasts an illustrious legacy spanning over two decades, marked by excellence in the design and production of fiber optics products and solutions. Our pioneering spirit led to the establishment of a cutting-edge, 30,000 sq. ft. manufacturing facility for fiber optics and photonics products a quarter-century ago.
Our high-tech "Chip to System" facility is equipped with a class 10,000 cleanroom, certified for both active and passive components manufacturing—a distinction that sets Zapidax apart. Our state-of-the-art plant excels in the manufacturing and testing of optical active products, demonstrating capabilities extending beyond 10 GHz.
Zapidax is synonymous with expertise, offering specialized products and solutions to companies across the globe. Our commitment to innovation and precision remains unwavering.
Zapidax specializes in the design and manufacturing of a wide array of magnetic components, including Transformers, Inductors, Chokes, Filters, Adapter Chargers, Power Supplies, and Current Transformers for Metering & Control equipment. Our expertise extends to crafting custom magnetic products tailored to specific customer requirements.
Our state-of-the-art manufacturing facility for magnetics is equipped with cutting-edge machinery, such as semi-automatic and automatic single spindle and multi-spindle winding machines, ultrasonic splicing, Tig welding, lamination stacking, automatic wire cut and strip machines, vacuum impregnation chambers, baking ovens, and advanced test equipment, including product-specific automated test systems.
Located in Cochin, our facility serves various industry verticals, including Healthcare, Industrial, Energy, and Telecom sectors. Our product range encompasses Power Transformers, Current Transformers, and HF Transformers & Inductors, all meticulously designed to comply with international standards. At Zapidax, we are dedicated to delivering top-tier magnetic components that cater to a broad spectrum of industry needs, with a strong emphasis on quality and precision.
Zapidax is embarking on an innovative project within our Magnetics Division, aimed at the production of cutting-edge relays for energy meters and various power applications. This venture leverages our in-house expertise in component manufacturing and component/subsystem sourcing to ensure the highest quality and reliability of our relays.
The product range will initially introduce a 100 Amps Single Pole Relay, followed by the development of Two Pole Relays tailored for remote disconnect Smart Energy meters. Our commitment to innovation and customer satisfaction means that we will continue to expand this relay range in the future, adding more specialized options to meet evolving industry needs.
Our Single Pole Relays are designed to serve as a superior alternative to relays commonly used in energy meters both in India and abroad. We are fully equipped to accommodate customer customization requests, ensuring that our relays perfectly align with specific requirements.
Currently, we are in the process of finalizing the Single Pole 100 Amps Relay and a Two Pole 80 Amps Relay, both of which exemplify the exceptional quality and performance associated with Zapidax's product offerings. This project reflects our dedication to delivering advanced solutions that contribute to the energy and power sectors' ongoing progress and innovation.
Zapidax boasts an integrated manufacturing facility for custom wire harnessing and over-molding, equipped with automated wire stripping, cutting, crimping, soldering, laser stripping, and cross-section analysis equipment, alongside comprehensive testing facilities. We have the capability to cost-effectively fabricate molds and fixtures with minimal lead time.
When it comes to crafting high-precision engineered components, Zapidax recognizes the pivotal role of tools in maintaining accuracy, quality, production efficiency, and cost-effectiveness. With our state-of-the-art precision machinery and advanced inspection equipment, we guarantee that our tooling is dimensionally accurate 'Right First Time.
Zapidax boasts a world-class facility dedicated to all types of precision tooling. Our plant operates at a capacity of 30,000 machining hours per month and has the capability to manufacture up to 100 molds and dies each year. The tool room is fully equipped to conduct mold flow analysis and high-precision testing, all aimed at ensuring the utmost quality across our product range. Located in Kochi, our precision tool room is adept at producing high-precision components, precision molds, and stamping dies, reflecting our unwavering commitment to quality and precision.
Zapidax excels in harnessing the ideal combination of cutting-edge equipment, skilled personnel, and advanced technology to meticulously design, fabricate, and assemble top-quality sheet metal components tailored to precise product specifications. Our forte lies in streamlining the product development cycle, a feat achieved through the dedicated efforts of our engineers who focus on optimizing manufacturing processes right from the initial design stages. This proactive approach ensures efficient, high-quality outcomes and exemplifies our commitment to excellence.
Zapidax boasts an integrated plastic injection molding facility, capable of manufacturing precision plastic components and products utilizing an array of raw materials. Our extensive plastic injection molding portfolio encompasses the production of plastic enclosures for smart energy meters, components for automotive vehicles, medical equipment, and the creation of precision plastic parts for ATM machines. Our commitment to quality and precision shines through in every facet of our plastic injection molding operations.
At Zapidax, we excel in the seamless execution of comprehensive Box Builds, encompassing the entire process from the initial Bill of Material (BOM) and technical drawings to the assembly of electronics, mechanical components, and system-level integration. This encompasses software loading, product configuration, meticulous functional testing, and the final packaging stage. Our proficiency in this arena extends across a diverse spectrum of industries.
To achieve excellence in High-Level Assemblies (HLAs) and Box Builds, Zapidax has diligently cultivated a robust infrastructure encompassing engineering, software development, procurement, assembly, integration, testing, and adherence to stringent international standards, validated by third-party agencies. Our commitment to precision and quality shines through in every step of the process, ensuring that our Box Builds consistently meet and exceed industry expectations.
